Pressure Switches

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Instranova builds pressure switches that trip an electrical contact at a set pressure, for pump and compressor control, alarms, and safety cutoffs. The range runs from compact OEM units to rugged industrial and explosion-proof models, in mechanical and electronic builds, covering vacuum and low pressure up to about 60 MPa.

A switch gives a simple on or off at a threshold; if you need to read the actual pressure across a range, see our pressure transmitters and sensors instead. This page helps you pick the switch type, range, and build, then points to each model.

Pressure switch series

Compact OEM switches (PC series)

Small mechanical switches built into equipment, with a stainless bellows and a snap-action micro-switch rated for over 100,000 cycles. The series spans the miniature PC-100, the manual-reset PC-200, the stainless PC-300, the field-adjustable PC-400, and the waterproof PC-500.

Industrial mechanical switches (Y series)

Heavier industrial switches with sealed micro-switches and an explosion-proof variant rated Exd II CT4 to T6. The Y-500 covers lower pressures and the Y-505 the higher end, both with a choice of housing material for the medium.

Electronic pressure switches (YX series)

Digital switches with a display, adjustable setpoints, and an analog output alongside the switch contacts, rated IP65 on a 24 VDC supply. The YX-18 gives two switch outputs plus an analog signal; the explosion-proof YX18-F adds two more setpoints for hazardous areas.

Specialty switches

Switches for duties outside the standard envelope: the YL-802 vacuum switch for negative pressure with a digital display, and a high-temperature switch for hot media that would damage a standard build.

Find your switch

Representative ranges and ratings; confirm the exact build per datasheet.

Model Type Pressure range Best for
PC-100 Miniature Mechanical, bellows -14.5 to 800 psi Compact OEM, high and low set in one
PC-200 Manual Reset Mechanical, manual reset 30 to 800 psi Safety lockout that holds after a trip
PC-300 Stainless Steel Mechanical, stainless -14.5 to 2200 psi Higher pressure, corrosion resistance
PC-400 Adjustable Mechanical, adjustable -1 to 145 psi Low pressure, field-set trip point
PC-500 Waterproof Mechanical, sealed -14.5 to 3600 psi Washdown and wet locations
Y-500 Low Pressure Mechanical (Ex option) Low range Industrial, explosion-proof variant
Y-505 High Pressure Mechanical (Ex option) High range Industrial high pressure, Ex variant
YX-18 Electronic Electronic, display -0.1 to 60 MPa Two setpoints plus an analog output
YX18-F Explosion Proof Electronic, Ex -0.1 to 60 MPa Hazardous areas, four setpoints
YL-802 Vacuum Electronic, display 0 to -120 kPa Vacuum and negative pressure
High-Temperature High-temp build kPa ranges up to 100 MPa Hot media that a standard switch cannot take

Choosing a pressure switch

Start with the switching technology. A mechanical micro-switch model is rugged, needs no power for the contact, and is the low-cost choice for a fixed or field-set trip point. An electronic model earns its place when you want a digital display, two or more adjustable setpoints, tighter repeatability, or an analog output alongside the contacts. The table sums up the trade-off.

Criteria Mechanical switch Electronic switch
Cost Lower Higher
Setpoints One, fixed or field-set Two or more, adjustable on a display
Accuracy and repeatability Basic High
Power None needed for the contact Needs a supply (typically 24 VDC)
Output Dry switch contact Switch contacts plus an analog signal
Durability Robust in harsh, hot, or wet sites Prefers a protected environment
Best for Simple on/off control and safety trips Precise, multi-setpoint, or monitored control

After the type, narrow the choice on a few points:

  • Pressure range. Size it to the working pressure with margin. Low-pressure work uses a diaphragm or bellows element; high pressure uses a piston design.
  • Deadband (hysteresis). This is the gap between the trip point and the reset point. Too small and the contact chatters near the set point; too large and it stays latched. Mechanical models have a set deadband; electronic models let you adjust it.
  • Contact action. Normally open, normally closed, or a changeover (SPDT) that gives both. Pick the action that fails safe for your circuit.
  • Medium and temperature. The wetted parts and seal must suit the fluid and its temperature; hot media call for a high-temperature build.
  • Process and electrical connection. Thread or tube on the process side, and the contact rating for what the switch drives.
  • Environment. Waterproof for washdown, explosion-proof for hazardous areas, and a vacuum build for negative pressure.

FAQ

What is a pressure switch used for?

A pressure switch turns an electrical contact on or off when pressure crosses a set point, so it can start or stop a pump, raise an alarm, or interlock a machine without a separate controller. Across this range you will find diaphragm and bellows mechanical switches for direct, power-free control, and digital electronic switches that add a display, adjustable set points, and an analog output. You pick the type by the pressure range, the medium, and whether you need a reading as well as a trip.

How do you tell if a pressure switch is normally open or closed?

It comes down to the contact and how it is wired. Normally open (NO) contacts stay open until pressure reaches the set point, normally closed (NC) stay closed until then, and a changeover (SPDT) contact gives both in one, switching one circuit off as it switches another on. Mechanical switches are fixed to one form; the electronic models in this range let you choose the action and set the reset point, so one unit can serve a rising or a falling alarm.

Does a pressure switch require power?

A mechanical pressure switch needs no power: the process pressure moves the contact directly, which keeps it simple and dependable. The electronic and digital switches here do need a supply, usually 24 VDC, to run the display, the programmable set points, and any analog or RS485 output. Choose mechanical for a plain, power-free trip, and electronic when you want a reading, multiple set points, or remote signals.

Request a quote

Tell us five things and we match the right switch:

  • Pressure range and the set point or points you need
  • Mechanical or electronic (do you need a display or analog output)
  • Contact rating and what the switch drives
  • Medium and temperature, plus any vacuum requirement
  • Environment (washdown, hazardous area, high temperature)

Tell us the application and we configure one unit, not a shelf part. Not sure which model fits? Reach our application engineers.

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