High-Temperature Pressure Transmitters

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SI-512H high temperature pressure transmitter with cooling fin standoff
SI-512H High-Temperature Pressure Transmitter

High-temperature pressure transmitter custom-built for the media temperature of your process – 200 °C and 300 °C builds are common, 800 °C media is the maximum – on furnace, exhaust and high-temperature steam lines. The 800 °C top end is reached with a cooled stainless-steel isolation standoff rather than a bare cell. Heat-sink and capillary diaphragm-seal variants cover the steps below it.

  • Max process temp: −30 to 350 °C standard; custom builds to 800 °C max
  • Range: 1 kPa to 60 MPa selectable (incl. vacuum to −0.1 MPa)
  • Output: 4–20 mA
  • Diaphragm: 304 stainless steel (weakly corrosive liquids and gases)
  • Hazardous area: IP65; intrinsically safe / Ex options on request
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Overview

A standard pressure transmitter cooks if you bolt it straight onto a 300 °C line: its electronics top out near 85–150 °C, so hot service needs a way to move the heat away from the sensing cell. High-temperature service does not use a tougher chip; it uses distance and cooling to drop the process heat before it reaches the cell. The SI-512H is built to order for each application – 200 °C and 300 °C versions are common – and accepts media up to 800 °C maximum with a cooled standoff; heat-sink standoffs and condenser tubes handle the lower steps. For the cold end of the scale the same isolation idea runs in reverse on our cryogenic pressure transducers; the full range sits on the pressure instruments page.

Technical specifications

ParameterSpecification
ModelSI-512H high-temperature pressure transmitter
Max process temperature−30 to 350 °C standard; custom builds to 800 °C max
Range1 kPa to 60 MPa selectable (incl. vacuum to −0.1 MPa)
Output4–20 mA (2-wire); 0–5 / 1–5 / 0–10 V (3-wire)
Accuracy±0.25% or ±0.5% FS composite error, including non-linearity, hysteresis and repeatability
Diaphragm material304 stainless steel (weakly corrosive liquids and gases)
Mounting / isolationStainless temperature-isolation standoff; heat-sink; condenser tube
Process connectionM20×1.5 standard; other threads to order
Hazardous areaIP65; intrinsically safe / Ex options on request
Ambient temperature−20 to 85 °C
Load resistance≤800 Ω (current output); >50 kΩ (voltage output)
Insulation>2,000 MΩ at 100 VDC
Long-term stability0.1% FS per year
Vibration effect<0.1% FS over 20–1,000 Hz
DimensionsM20 × Ø26.5 × 156 mm
Compensated temperature range0 to 80 °C (operating range wider; see media temperature)
CertificationCE
Representative specifications, at room temperature and rated supply unless stated; exact range, accuracy, certification and price are fixed at selection and quote.

Features

Media temperature built to order &ndash200 °C, 300 °C or up to 800 °C maximum – via a cooled stainless-steel isolation standoff, not a bare high-temperature cell.
Heat-sink standoff to about 260 °C and capillary diaphragm seal to about 400 °C for the steps below
304 stainless steel construction with Hessmann connector and IP65 sealingintrinsically safe and explosion-proof builds are quoted on request.

Working principle

You match the mounting to the temperature, climbing a ladder of isolation. A direct seal handles about 150 °C; a heat-sink standoff lifts that to roughly 260 °C; a capillary diaphragm seal carries it to about 400 °C, because the fill fluid carries the pressure while the long thin line sheds the heat so the cell sees close to ambient. For the hottest applications the SI-512H reaches up to 800 °C process media with a cooled standoff. The diagram above shows the rung each method covers.

Max process temperature by mountingBar chart of typical maximum process temperature by mounting: direct seal about 150C, heat-sink standoff about 260C, capillary diaphragm seal about 400C, and the SI-512H with a cooled standoff up to 800C, custom-built per application.Max process temperature by mountingDirect seal~150 °CHeat-sink standoff~260 °CCapillary seal~400 °CSI-512H cooled standoff800 °C maxEach unit is built to the media temperature of its application; 200 °C and 300 °C builds are common, 800 °C is the maximum.Electronics ceiling ≈ 85–150 °C; isolation moves heat away from the cell. Values typical; confirm per datasheet.

Models and options

Ordering optionChoices
Media temperature−30 to 350 °C standard; custom builds up to 800 °C max
Range0–1 / 10 / 400 kPa; −0.1 to 0–1 … 60 MPa, selectable
Accuracy±0.25% or ±0.5% FS composite error, including non-linearity, hysteresis and repeatability
Output4–20 mA (2-wire); 0–5 / 1–5 / 0–10 V (3-wire)
Power supply24 VDC (9–36 VDC)
Process connectionM20×1.5 standard; other threads to order
Electrical / sealingHessmann connector; IP65
Cooling accessoriesHeat-sink standoff; condenser (buffer) tube for steam lines
Ordering options per the SI-512H datasheet; exact build, accuracy class and certification are set at selection.

Applications

  • Furnace, exhaust and high-temperature steam pressure measurement.
  • Refinery, vapor and tar lines using capillary diaphragm seals.
  • Combustion and engine-cylinder pressure on hot gas.
  • Hot lines in classified areas needing certified intrinsically safe or explosion-proof builds.

Quote checklist – send these five points

1) Media temperature at the tapping point  2) Pressure range  3) Output signal  4) Thread or flange  5) Mounting space for the standoff. Our engineers reply with a configured build, datasheet and price.

Ordering example: 0–10 MPa, 300 °C media with heat-sink standoff, 4–20 mA, M20×1.5, Hessmann connector.

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FAQ

What does a pressure transmitter do?

A pressure transmitter converts the pressure of a liquid, gas, or vapor into a standard electrical signal, usually 4-20 mA or a digital output, that a PLC or DCS can read. A high-temperature unit does the same job but adds a heat path: a capillary diaphragm seal or a cooling extension keeps the hot process away from the sensing cell, so the SI-512H reports pressure from hot media without the electronics overheating.

What is the difference between a pressure sensor and a pressure transmitter?

A pressure sensor is the raw sensing element and puts out a small, unconditioned signal in millivolts that still needs processing. A pressure transmitter packages that sensor with the electronics that amplify, linearize, and temperature-compensate the signal, then deliver a calibrated 4-20 mA or HART output ready for the control room. On a hot line the on-board temperature compensation matters even more, because it corrects the drift that heat would otherwise add to the reading.

What is the difference between a pressure regulator and a pressure transmitter?

They do opposite jobs. A pressure regulator is a mechanical device that controls pressure and holds it at a set value. A pressure transmitter only measures pressure and reports it; it changes nothing in the process itself. The SI-512H is a measuring instrument: it tells the control system the pressure on a hot line, and a separate valve or regulator acts on that reading.

Request a quote

Tell us the process temperature, medium, pressure range, process connection and area classification. Our engineers reply with a configured high-temperature model, datasheet and price.

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